SAM-66
My First Custom-Built Two-Stager
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At the end of summer, 1998, I decided that I would like to achieve the Advanced Model Rocketry Honor in Pathfinders.  One of the requirements was to build a two-stage model rocket and fly it successfully.  I acquired the parts and got to work.
    The rocket I was building had a BT-50 body tube with a regular sized engine mount.  It had a nose cone made out of a transition that was supposed to look like a space capsule.
    I made the first stage have huge fins, and the upper stage have tiny fins.  I planned to use the staging method where both engines are taped together.
    I decided that I had finished the rocket and I painted it olive drab and brown.  I'm not really sure why I did that if I was planning to make it look like a manned space vehicle.
    Right about then I just stopped working on it.  I forget why.  It lay discarded on my desk.
    Over a year later, in October of 1999, I decided to resurrect it.  It was a perfectly good rocket, it just needed bigger fins on the top stage.
    I didn't have much work to do on it to make it launchworthy.  All that I really had to do was give it new fins and paint some of it.
    I left the rocket camouflage because I thought it looked cool.  I dubbed it "SAM-66."  I painted a big red star on it to make it look Russian.  (This rocket is not intended to represent a real rocket.)
    I had been planning the launch for a week.  When I finally got to the WAEC Spaceport (aka: the park at the end of our street), I was elated that I was going to launch two new designs, Sunbird II and SAM 66.
    The first launch was of SAM-66.  It flew straight as a light beam and landed very near the pad.  The whole ordeal was recorded on video, including the successful recovery.
    The next flight was of Sunbird.  It was unsuccessful.
    I launched SAM-66 again, this time on a B4-2 engine.  The flight was uneventful, except for when the rocket came down and it hit me on the shoulder.
    A week later I was ready to launch SAM-66 in two stage configuration.  I planned to use a B6-0 in the bottom stage and an A8-3 in the top stage.  I wasn't really sure what to expect, because I had only launched a two stager once before, and I lost the rocket that time.
    When I was setting up several people gathered around to watch the launch.  They were very impressed when they were told that it was my own design.  "I guess you've seed October Sky, then,"  someone said.  I said I had, and I had read the book, too.
    I made the spectators stand waaaay back, lest something go awry.
    When I was ready I informed the innocent bystanders by proceeding with a 5-second countdown.  When the engine ignited SAM-66 roared off the pad amidst the "oohs" and "ahhs" of the spectators.  The second stage went off without a hitch.  The booster came gliding down, ironically, because it wasn't designed to do so.  The top stage soared so high that I lost sight of it for a time.  Finally we spotted it coming down on its orange streamer.  SAM-66 was totally successful!
    SAM-66 ended up flying ten times in its test program, three of these times being in its two-stage configuration. It was the most experienced and flight-proven design by the WAEC. It's fitting, then, that it won the Junior rocketry design contest from Sport Rocketry Magazine.

SAM-66 Plans
image, image, image: Official WAEC plans of SAM-66, dated 10-12-03.
image: The very first plan drawings for SAM-66, dated July 26, 1998.  At that point, SAM-66 was unnamed.  As an added bonus, in the lower lefthand corner is a schematic for an electrical ignition system that was never built.
image: Early plans for SAM-66, drafted before the WAEC adopted Metric as its measurement system of choice.
image: Later plans for SAM-66.  These were submitted to Sport Rocketry magazine and won the Junior rocketry design prize (two free years membership to the National Association of Rocketry, and First-class mailing of Sport Rocketry magazine).  They appeared in the September/October, 2001, issue of Sport Rocketry.  Neither of these plans include the bottom stage, which is a somewhat bad design.
image: More plans of SAM-66, similarly drawn on a computer. Note that even though these claim to be the "official" plans, that distinction has been overridden by the later plans above.

More SAM-66 Pictures and Graphics
image: A slightly ungainly picture shows SAM-66 in its original configuration, late 1999.
image: Stylized drawing of SAM-66, pencil on paper.  Circa early 2000.
image: Another similar image.  Also circa early 2000.

Specifications:
Original Upper Stage Length: 32 cm
First Modification Upper Stage Length: 47 cm
Second Modification Upper Stage Length:
Lower Stage Length: 9 cm
Body Tube: BT-50
Engine Mount: 18 mm
Nose Shape: Parabolic
Recovery: Streamer
Fin Shape: Clipped Delta
Number of Flights Total: 10
Number of Two-Stage Flights: 3

SAM-66 Flight Log
Date: Engine Used: Remarks:
November 21, 1999 A8-3 First flight of SAM-66. Stable boost and succesful recovery.
November 21, 1999 B4-2 Stable boost and successful recovery.
November 28, 1999 B6-0, A8-3 First two-stage flight of SAM-66. Successful ignition of both engines.
January 4, 2000 C6-5 Ignition and recovery problems, otherwise successful flight.
April 21, 2000 A8-3 First flight of improved SAM-66. Stable boost.
May 28, 2000 B6-0, A8-3 Second two-stage flight of SAM-66. Upper stage landed on roof. Fin lost.
December 31, 2000 A8-3 First flight of SAM-66 with upper section modified to be payload compartment. Carried
spent mini-engine as payload. Stable boost.
January 7, 2001 A8-3 Carried Frank Poole and David Bowman minifigs as payload.
January 7, 2001 B6-0, A8-3 Third two-stage flight of SAM-66, first with payload section. Stable boost, but upper stage core-sampled, ruining payload section.  Payload of two minifigs survived intact.
July 27, 2001 B6-4 First flight of repaired vehicle after January 7, 2001 catastrophe. Successful ignition of Quest engine with Estes ignitor by WAEC launch controller, stable boost, and successful recovery. Carried  Han Solo and Chewbacca minifigs as payload.

All materials herein copyright 1999-2008 by Willy Logan
willy@wilhelm-aerospace.org
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